Removal
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
All vehicles
1. Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Central Junction Box (CJB) (418-00 Module Communications Network, Removal and Installation).
3. Refer to: Instrument Panel Upper Section (501-12 Instrument Panel and Console, Removal and Installation).
4.

5.

6. Torque: 10 Nm

7.

8.

9.

10. Torque: 10 Nm

11.

Vehicles with auxiliary heating
12.

13.

All vehicles
14.

15.

16. Refer to: Anti-Theft Alarm Horn with Integral Battery (419-01A Anti-Theft - Active, Removal and Installation).
17.

18. Torque: 10 Nm

19. WARNING: Be prepared to collect escaping fluid.

20.

21. NOTE: LH illustration shown, RH is similar. Remove the front RH wheel arch liner.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
Vehicles with fuel fired booster heater
22. Refer to: Fuel Fired Booster Heater - GTDi 2.0L Petrol (412-02 Auxiliary Climate Control, Removal and Installation).
All vehicles
23.

24.

25. WARNING: Be prepared to collect escaping fluid.

26.

27. Refer to: Secondary Bulkhead Center Panel - GTDi 2.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
28. Refer to: Anti-Lock Brake System (ABS) Module (206-09A Anti-Lock Control, Removal and Installation).
29. Refer to: Brake Booster (206-07 Power Brake Actuation, Removal and Installation).
30.

31. Torque: 10 Nm

32.

33. Torque: 25 Nm

34. Torque: 10 Nm

35.

36. Torque: 10 Nm

37. Torque: 10 Nm

38.

39.

40. Torque: 10 Nm

41.

42. WARNING: Be prepared to collect escaping fluid.
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
Torque: 14 Nm

43. WARNING: Be prepared to collect escaping fluid.
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water. Torque: 14 Nm

44. Torque: 25 Nm

45.

46. WARNING: Be prepared to collect escaping fluid.

47.

48.

49. Refer to: Coolant Expansion Tank (303-03B Engine Cooling - GTDi 2.0L Petrol, Removal and Installation).
50.

51. Torque: 7 Nm

52. Torque: 10 Nm

53.

54. Torque: Bolt 10 Nm

Right-hand drive vehicles
55. WARNING: Be prepared to collect escaping fluid.

Vehicles with fuel fired booster heater
56.

All vehicles
57.

Installation
1. To install, reverse the removal procedure.
Communications Network - Overview, System
Operation and Component Description
Communications Network - Diagnosis and Testing
Sulphur content
Touch screen icons