Removal
NOTES:
Some illustrations may show the engine removed for clarity.
Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
2. Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - GTDi 2.0L Petrol, General Procedures).
3. Refer to: Camshafts (303-01B Engine - GTDi 2.0L Petrol, Removal and Installation).
4. Refer to: Intake Manifold (303-01B Engine - GTDi 2.0L Petrol, Removal and Installation).
5.

6. Remove the special tool.

7.

8.

9.

10.

11. CAUTION: Using suitable tie straps, make sure the turbocharger assembly is secure.

12. CAUTIONS:
Make sure that all openings are sealed. Use new blanking caps.
Be prepared to collect escaping coolant.

13.

14.

15.

16.

Installation
1.

2. CAUTION: Apply sealant WSE-M4G323-A6 in a 5-7mm diameter on both cylinder head gasket notches as shown. The cylinder head and engine front cover must be installed and tightened within 30 minutes of sealant application.

3.

4. CAUTION: Cylinder head bolts may be reused a maximum of two times only.
NOTE: Tighten the bolts in the indicated sequence.
Torque:
Engine Mount LH/RH
Intake Manifold
Oil Cooler
Petrol and Petrol-Ethanol Fuel Systems Health and
Safety Precautions
Power Liftgate Switch, Liftgate