Range Rover Evoque: Glass Roof Panel

Removal

CAUTIONS:

Always protect paintwork and glass when removing exterior components.

Lay the glass on felt covered supports. Do not stand on edge as this can cause chips which subsequently develop into cracks.

NOTES:

The cutting blades used in this procedure are from the standard BTB glass removal kit.

Removal steps in this procedure may contain installation details.

1. Refer to: Glass Roof Panel Blind (501-11 Glass, Frames and Mechanisms, Removal and Installation).

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5. CAUTIONS:

Protect the surrounding paintwork to avoid damage.

Protect the surrounding components.

6. WARNING: Wear safety goggles and protective gloves.

CAUTIONS:

The glass roof panel adhesive is uneven as there are 6 raised Torx bolts that may catch the BTB blade (measure and mark the area before cutting. Use the rear front stud as a fixing point to take measurements from, as indicated) on cutting the adhesive.

NOTE: Glass roof panel shown removed for clarity.

• Cut between points 1 and 4, using a WK28RS blade first then blade WK28RM, cut with the flat side against the body, not the roof panel cassette.
• Cut between points 2 and 3, using a WK28RS blade first then blade WK28RM, cut with the flat side against the body, not the roof panel cassette.
• Cut between points 1 and 2, using a WK28RS blade first then blade WK28RM, cut with the flat side against the body, not the roof panel cassette.
• Cut between points 3 and 4, using a WK28RS blade first then blade WK28RM, cut with the flat side against the body, not the roof panel cassette.

7. WARNING: This step requires the aid of another technician.

8. Cut any excessive adhesive, use a WK6 winged blade.

Installation

1. CAUTIONS:

Make sure that the 10 spacers are correctly installed prior to installation.

Make a note of the orientation of the spacers.

2. CAUTIONS:

Make sure that the mating faces are clean and free of foreign material.

Correct preparation of body apertures 'post painting' to ensure satisfactory glass adhesion, must be carried out in line with industry practise.

• Prepare the glass roof panel, glass roof panel flange and trimmed PU adhesive in accordance with the instructions included with the PU adhesive kit.

3. CAUTION: Touching the adhesive surface will impair rebonding.

NOTES:

Install new spacers as necessary.

Apply a small amount of PU to the spacers to help maintain their position for installation.

• Apply a continuous bead of sealant to the glass roof panel.

4. CAUTION: Note the orientation of the locating pins prior to installation.

NOTE: Make sure that the front locating pin is installed first.

5. WARNING: This step requires the aid of another technician.

CAUTIONS:

Make sure that the component is correctly located on the locating dowels.

Make sure that the glass roof panel blind mounting brackets are not damaged during installation.

• With assistance, install and align the glass roof panel.
• CAUTIONS:
  Do not hit the glass roof panel while installing to the vehicle.

  Pressure is only to be applied to the outer edge of the glass roof panel.

Lightly press the glass roof panel to seat the sealer.

• Secure the glass roof panel in position using tape.
• If the ambient temperature falls below 10 degrees C, apply warm air (25 degrees C) continuously for 15 minutes.

6. CAUTIONS:

Make sure that no excess sealant residue is evident.

Make sure that the sealant is allowed to dry in accordance with the instructions included with the PU adhesive kit.

If using heat to dry the water from the vehicle after water testing the glass roof panel, do not use excessive heat.

• If water is used as a means for the leak check, then allow sealant to dry before testing.
• NOTE: Use a suitable sealant remover if any excessive sealant is applied to the glass roof panel seal and surrounding areas.

Spray water around the glass roof panel, mark any area that leaks. Dry the glass roof panel and sealant before applying additional sealant.

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10. Refer to: Glass Roof Panel Blind (501-11 Glass, Frames and Mechanisms, Removal and Installation).

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