Torque Specifications

Fender
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3.

4.

5.

6. Torque: 4.1 Nm

7. Torque: 4.1 Nm

8. NOTE: Do not disassemble further if the component is removed for access only.

Installation
1. To install, reverse the removal procedure.
Fender Splash Shield
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Open the front door.
2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
4. CAUTION: Take extra care not to damage the component.

5.

6.

7.

8.

Installation
1. To install, reverse the removal procedure.
Engine Undershield
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Torque: 60 Nm

Installation
1. To install, reverse the removal procedure.
Secondary Bulkhead Center Panel TD4 2.2L Diesel
Removal
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
NOTE: Removal steps in this procedure may contain installation details.
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
2. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
3. Refer to: Engine Cover - TD4 2 2L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).
4. Remove the right-hand front wheel and tire.
Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
5. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
6. Open the front 6. door for access.

7.

8.

9. Torque: 6 Nm

10.

11.

12. Torque: 8 Nm

13. Refer to: Plenum Chamber (412-01 Climate Control, Removal and Installation).
14.

15.

16.

17. Torque: 10 Nm

18.

19. Torque: 10 Nm

20.

Installation
1. To install, reverse the removal procedure.
Hood Latch Panel
Removal
NOTES:
Removal steps in this procedure may contain installation details.
Replacement of the vehicle identification plate is required if the hod latch panel is being replaced.
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
2. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
3. NOTE: The step must be carried out on both sides.
Torque: 4.5 Nm

4. NOTE: The step must be carried out on both sides.
Torque: 4.5 Nm

5. Torque: 4.5 Nm

6.

7. Torque: 10 Nm

8. Torque: 7 Nm

9. Torque: 10 Nm

10.

11. Torque: 5 Nm

12.

13. Torque: 10 Nm

14.

15.

16.

17. NOTES:
LH illustration shown, RH is similar.
The step must be carried out on both sides.
Torque: 4.1 Nm

18. CAUTION: Protect the surrounding paintwork to avoid damage.
Torque: 25 Nm

19. NOTE: Do not disassemble further if the component is removed for access only.

20. NOTE: LH illustration shown, RH is similar.
Torque: 10 Nm

Installation
1. To install, reverse the removal procedure.
Secondary Bulkhead Center Panel GTDi 2.0L Petrol
Removal
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
2. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
3. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
4.

5. Refer to: Air Cleaner Intake Pipe (303-12B Intake Air Distribution and Filtering - GTDi 2.0L Petrol, Removal and Installation).
6. Refer to: Plenum Chamber (412-01 Climate Control, Removal and Installation).
7.

8.

9.

10.

11.

12. Torque: 10 Nm

13.

Installation
1. To install, reverse the removal procedure.
Hood
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. NOTE: The hood is manufactured 1. from aluminium.

All vehicles
2. Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
3. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
4. Refer to: Body Repairs (501-25A Body Repairs - General Information, Description and Operation).
5. Refer to: Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation).
6. Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
7. NOTE: Make sure that all openings are sealed. Use new blanking caps.

8.

9. WARNING: This step requires the aid of another technician.
Torque: 17 Nm

10. Torque: 24 Nm

11. NOTE: Do not disassemble further if the component is removed for access only.

12.

13.

14. Torque: 17 Nm

3-door
15. CAUTION: Make sure to protect the paintwork.

Installation
1. To install, reverse the removal procedure.
2. NOTE: Check the gap and profiles of the hood are correct.
Liftgate Alignment, Front Door
Power Liftgate Switch, Liftgate
Wipers and Washers - Removal and Installation
Rear Side Member Section