Range Rover Evoque: Transmission Vehicles With: M66 6-Speed Manual Transmission FWD - Installation

Land Rover Range Rover Evoque L538 (2011–2018) Service Manual / Manual Transmission & Transaxle / Manual Transmission/Transaxle / Transmission Vehicles With: M66 6-Speed Manual Transmission FWD - Installation

Installation

Special Tool(s)

303-021
Engine support bracket

303-662
Support Beam Arm and Hook Assembly, Engine

NOTE: Some variation in the illustrations may occur, but the essential information is always correct.

1. NOTE: This step is only required if previously removed.

Range Rover Evoque. Manual Transmission/Transaxle

2. NOTE: This step is only required if previously removed.

Torque: 12 Nm

Range Rover Evoque. Manual Transmission/Transaxle

3. NOTE: This step is only required if previously removed.

Torque: 11 Nm

Range Rover Evoque. Manual Transmission/Transaxle

4. NOTE: This step is only required if previously removed.

Range Rover Evoque. Manual Transmission/Transaxle

5. CAUTIONS: On removal and installation of the transmission, make sure that the transsmission does not damage the brake pipe.

Make sure that the component is correctly located on the locating dowels.

Make sure that the mating faces are clean and free of corrosion and foreign material.

NOTE: Automatic transmission shown, manual is similar.

Range Rover Evoque. Manual Transmission/Transaxle

6. Torque: 65 Nm

Range Rover Evoque. Manual Transmission/Transaxle

7. Torque: 60 Nm

Range Rover Evoque. Manual Transmission/Transaxle

8. Torque: 24 Nm

Range Rover Evoque. Manual Transmission/Transaxle

9. Torque:

Range Rover Evoque. Manual Transmission/Transaxle

10. Torque: 24 Nm

Range Rover Evoque. Manual Transmission/Transaxle

11. NOTE: Automatic transmission shown, manual is similar. Remove the transmission jack.

Range Rover Evoque. Manual Transmission/Transaxle

12. Torque: 65 Nm

Range Rover Evoque. Manual Transmission/Transaxle

13. Torque: 24 Nm

Range Rover Evoque. Manual Transmission/Transaxle

14. Torque:

Range Rover Evoque. Manual Transmission/Transaxle

15. Torque:

Range Rover Evoque. Manual Transmission/Transaxle

16. NOTE: This step is only required if previously removed.

Range Rover Evoque. Manual Transmission/Transaxle

17. CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.

Range Rover Evoque. Manual Transmission/Transaxle

18. CAUTION: LH illustration shown, RH is similar.

Range Rover Evoque. Manual Transmission/Transaxle

19. Torque: 25 Nm

Range Rover Evoque. Manual Transmission/Transaxle

20. WARNING: Make sure that a new nut is installed.

CAUTIONS: Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.

Install the halfshaft nut finger tight.

Torque: 120 Nm

Range Rover Evoque. Manual Transmission/Transaxle

21. NOTES: This step is only required if previously removed.

Automatic transmission shown, manual is similar.

Range Rover Evoque. Manual Transmission/Transaxle

22. To prevent oil seal damage use the protector when installing the shaft into the transmission. It is not a special tool but is available from the Parts Catalogue.

Range Rover Evoque. Manual Transmission/Transaxle

23.

Range Rover Evoque. Manual Transmission/Transaxle

24. CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.

NOTE: Do not fully engage the halfshaft until the oil seal protector has been removed.

Range Rover Evoque. Manual Transmission/Transaxle

25.

Range Rover Evoque. Manual Transmission/Transaxle

26. WARNING: Make sure that a new nut is installed.

CAUTIONS: Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.

Install the halfshaft nut finger tight.

Torque: 120 Nm

Range Rover Evoque. Manual Transmission/Transaxle

27. Refer to: Transmission Draining and Filling (308-03 Manual Transmission/Transaxle, General Procedures).

28. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

29. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).

30. Install the front wheels and tires.

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

31. Lower the vehicle.

32.

Range Rover Evoque. Manual Transmission/Transaxle

33. Torque: 175 Nm

Range Rover Evoque. Manual Transmission/Transaxle

34. Torque:

Range Rover Evoque. Manual Transmission/Transaxle

35. Remove the special tools.

Special Tool(s): 303-021, 303-662

Range Rover Evoque. Manual Transmission/Transaxle

36. Repeat the above step for the other side.

Range Rover Evoque. Manual Transmission/Transaxle

37.

Range Rover Evoque. Manual Transmission/Transaxle

38.

Range Rover Evoque. Manual Transmission/Transaxle

39.

Range Rover Evoque. Manual Transmission/Transaxle

40.

Range Rover Evoque. Manual Transmission/Transaxle

41. Torque: 10 Nm

Range Rover Evoque. Manual Transmission/Transaxle

42.

Range Rover Evoque. Manual Transmission/Transaxle

43. Torque: 12 Nm

Range Rover Evoque. Manual Transmission/Transaxle

44.

Range Rover Evoque. Manual Transmission/Transaxle

45.

Range Rover Evoque. Manual Transmission/Transaxle

46.

Range Rover Evoque. Manual Transmission/Transaxle

47. Refer to: Starter Motor (303-06A Starting System - TD4 2.2L Diesel, Removal and Installation).

48. Refer to: Plenum Chamber (412-01 Climate Control, Removal and Installation).

49. Connect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

50. Refer to: Clutch System Bleeding (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures).

Manual Transmission

Principles of Operation

For a detailed description of the manual transmission/transaxle and clutch, refer to the relevant Description and Operation section in the workshop manual.

Inspection and Verification

CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle.

1. Verify the customer concern.

2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection

Range Rover Evoque. Manual Transmission/Transaxle

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

NOTE: Check transmission fluid level prior to carrying out any further diagnosis.

Range Rover Evoque. Manual Transmission/Transaxle

Range Rover Evoque. Manual Transmission/Transaxle

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 Using the repair kit

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 Tyre repair kit

If you are in any doubt regarding your ability to carry out the instructions, contact your Dealer/Approved Repairer before attempting the repair. Your vehicle may not be equipped with a spare tyre. If this is the case, your vehicle will be fitted with a Land Rover tyre repair kit which can

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