Range Rover Evoque: Front Bumper Mounting

Removal

NOTE: The front bumper mounting is manufactured from HSLA300 and mild steel.

1. In this procedure, to make sure the vehicle is correctly aligned, it must be placed on an approved alignment jig.

2. The front bumper mounting is replaced in conjunction with:

  1. Front bumper cover
  2. Front bumper
  3. Hood latch panel

Range Rover Evoque. Front End Sheet Metal Repairs

3. For additional information relating to this repair procedure please see the following: For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) / Body Repairs (501-25A Body Repairs - General Information, Description and Operation) / Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) / Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation) / Standard Workshop Practices (100-00 General Information, Description and Operation).

4. Remove the hood latch panel.

For additional information, refer to: Hood Latch Panel (501-02 Front End Body Panels, Removal and Installation).

5. Remove the radiator cooling pack.

For additional information, refer to: Radiator (303-03A Engine Cooling - TD4 2.2L Diesel, Removal and Installation).

6. LH Side: Remove the air intake pipe.

7. RH Side: Remove the windshield washer reservoir.

For additional information, refer to: Windshield Washer Reservoir (501-16 Wipers and Washers, Removal and Installation).

8. RH Side; Lay aside front side member insulation.

9. Release and lay aside the wiring harness.

10. NOTE These removed spot weld locations will be MIG plug welded on installation

Drill out the spot welds as indicated.

Range Rover Evoque. Front End Sheet Metal Repairs

11. Drill out the spot welds as indicated.

Range Rover Evoque. Front End Sheet Metal Repairs

12. Separate the joints and remove the panel.

Installation

1. NOTE: If the fender apron panel front reinforcement is also being installed in combination then a further 8 x MIG plug locations must be drilled into the fender apron panel front reinforcement. Drill holes in the new panel ready for MIG plug welding.

Range Rover Evoque. Front End Sheet Metal Repairs

2. Prepare the old and new panel joint surfaces.

3. Offer up the new panel and clamp into position. Check alignment, if correct, proceed to next step, if not, rectify and recheck before proceeding.

4. MIG plug weld as indicated.

Range Rover Evoque. Front End Sheet Metal Repairs

5. MIG plug weld as indicated.

Range Rover Evoque. Front End Sheet Metal Repairs

6. Dress all welded joints.

7. NOTE: Make sure all underbody joints are sealed following this repair procedure

The installation of associated panels and mechanical components is the reverse of removal.

READ NEXT:

 Front Side Member

Removal NOTES: The front side member is manufactured from RP260 and DP600. The front side member long section is cut from the front side member and is manufactured from RP260. The service panel is

 Front Side Member and Suspension Top Mount Assembly

Removal NOTES: The front side member and suspension top mount assembly consists of the front side member closing panel, fender apron panel front reinforcement, fender apron lower panel, suspension to

 Suspension Top Mount

Removal NOTES: The suspension top mount is manufactured from mild steel and RP220. The service panel is serviced not fully spot welded. The panel is serviced less its weld studs 1. In this procedure

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 Differential Case Vehicles With: AWF21 6-Speed Automatic Transmission

Removal NOTE: Removal steps in this procedure may contain installation details. All vehicles 1. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle. 2. Remove the LH rear wheel and tire. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installati

 Hill descent control (HDC) controls

Hill descent control (HDC) controls 1. Press to switch HDC on and off. 2. Press to increase the set speed. 3. Press to decrease the set speed. Manual transmission: HDC can be used in 1st, 2nd or reverse gears. Automatic transmission: HDC can be used in D, R and CommandShift 1, 2 or 3. Note

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