Range Rover Evoque: Active On-Demand Coupling Module

Removal

NOTE: If a new Active on-demand coupling module is installed, the throttle valve must also be installed.

1. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.

2.

3. CAUTIONS:

Make sure that the area around the component is clean and free of foreign material.

Be prepared to collect escaping fluids.

4.

Installation

1.

2. CAUTION: The throttle valve must be installed to the active on-demand coupling module before the assembly is installed to the active on-demand coupling.

Failure to follow this instruction may result in damage to the vehicle.

3. NOTE: Lubricate the O-ring seal. Torque: 6 Nm

4.

Active On-Demand Coupling Oil Pump

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. WARNING: Make sure to support the vehicle with axle stands. Raise the vehicle on the lift.

2. Refer to: Drive Pinion Flange - Vehicles With: M66 6-Speed Manual Transmission AWD (205-02 Rear Drive Axle/Differential, Removal and Installation).

3.

4. CAUTIONS:

Be prepared to collect escaping oil.

Only use the specified material to lubricate the seals.

NOTES:

Remove and discard the O-ring seals.

Install new O-ring seals.

Torque: 6 Nm

Installation

1. To install, reverse the removal procedure.

2. Check and top-up the active on-demand coupling fluid level.

Refer to: Active On-Demand Coupling Filling (205-02 Rear Drive Axle/Differential, General Procedures).

Active On-Demand Coupling Drive Pinion Seal

Special Tool(s)

100-012
Slide Hammer

205-862-1
Installer, Active On-demand Pinion Seal

308-529
Remover, Seals

Removal

1. WARNING: Make sure to support the vehicle with axle stands. Raise the vehicle on the lift

2. Remove the differential drive flange.

Refer to: Drive Pinion Flange - Vehicles With: AWF21 6-Speed Automatic Transmission (205-02 Rear Drive Axle/Differential, Removal and Installation).

Refer to: Drive Pinion Flange - Vehicles With: M66 6-Speed Manual Transmission AWD (205-02 Rear Drive Axle/Differential, Removal and Installation).

3. Carefully remove and discard the pinion oil seal.

Special Tool(s): 308-529, 100-012

Installation

1. CAUTION: Only use the specified material to lubricate the seals. Lubricate the oil seal.

Refer to: Specifications (205-02 Rear Drive Axle/Differential, Specifications).

2.

• Using the special tool, install a new oil seal.

  Special Tool(s): 205-862-1

• Tap in the seal until the head of the drift is against the active on-demand coupling housing.

3. Install the differential drive flange.

Refer to: Drive Pinion Flange - Vehicles With: AWF21 6-Speed Automatic Transmission (205-02 Rear Drive Axle/Differential, Removal and Installation).

Refer to: Drive Pinion Flange - Vehicles With: M66 6-Speed Manual Transmission AWD (205-02 Rear Drive Axle/Differential, Removal and Installation).

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