Range Rover Evoque: Balance Shaft Assembly

Special Tool(s)

Range Rover Evoque. Engine - GTDi 2.0L PetrolJLR-303-1595
Alignment Tool, Crankshaft Damper

Removal

NOTES:

Some illustrations may show the engine removed for clarity.

Some variation in the illustrations may occur, but the essential information is always correct.

Removal steps in this procedure may contain installation details.

Some illustrations may show the engine removed for clarity.

1. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - GTDi 2.0L Petrol (412-00 Climate Control System - General Information, General Procedures).

2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.

3. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).

4. WARNING: Avoid skin contact with the specified material.

CAUTIONS:

Hot fluid.

Be prepared to collect escaping fluids.

NOTE: Collect the engine oil in a clean container.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

5. Remove the RH front wheel and tyre.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

6.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

7. Release the accessory drive belt from the A/C compressor pulley.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

8.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

9. CAUTIONS:

Lubricate the new seals with clean refrigerant oil.

Make sure that all openings are sealed. Use new blanking caps.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

10.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

11. NOTE: Loosen the bolt, but do not fully remove.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

12.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

13.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

14.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

15.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

16.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

17.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

18.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

19.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

20. NOTES:

Make sure that all traces of the old sealant are removed from the mating faces.

Engine shown removed for clarity.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

21. Rotate the engine clockwise to align and install the special tool.

Special Tool(s): JLR-303-1595

Range Rover Evoque. Engine - GTDi 2.0L Petrol

22. CAUTION: Note the orientation of the outer holes on the balance shafts. Make sure that the balance shafts are aligned to the position shown prior to removal.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

23.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

24.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

25.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

Installation

1. CAUTION: When removing the sealant from the mating faces, make sure that crankshaft rear seal mating face is not damaged. Make sure that all traces of the old sealant are removed from the mating faces.

2.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

3. NOTE: Tighten the retaining bolts in the sequence illustrated.

Torque:

Range Rover Evoque. Engine - GTDi 2.0L Petrol

4. Torque: 10 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

5. CAUTION: Make sure all mating faces are clean and dry before applying sealant.

NOTE: Apply sealant WSE-M4G323-A6 in a 2-3mm diameter on the engine block as shown. The component must be installed and tightened within 10 minutes of sealant application.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

6. CAUTION: Make sure all mating faces are clean and dry before applying sealant.

NOTE: Apply sealant WSE-M4G323-A6 in a 2-3mm diameter on the engine front cover as shown. The component must be installed and tightened within 10 minutes of sealant application.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

7. CAUTION: Make sure all mating faces are clean and dry before applying sealant.

NOTE: Apply sealant WSE-M4G323-A6 in a 2-3mm diameter on the engine oil sump as shown. The component must be installed and tightened within 10 minutes of sealant application.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

8. CAUTION: Make sure all mating faces are clean and dry before applying sealant.

NOTE: Apply sealant WSE-M4G323-A6 in a 2-3mm diameter on the engine front cover as shown. The component must be installed and tightened within 10 minutes of sealant application.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

9. CAUTION: Extreme care is required during assembly so that the sealant is not smeared. If the sealant is smeared, the mating faces must be cleaned and new sealant must be applied.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

10. CAUTION: Only tighten the bolts finger-tight at this stage.

NOTE: Tighten the retaining bolts in the sequence illustrated.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

11. Torque: 10 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

12. NOTE: Tighten the retaining bolts in the sequence illustrated.

Torque:

Range Rover Evoque. Engine - GTDi 2.0L Petrol

13. Remove the special tool.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

14. Torque: 48 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

15. Torque: 48 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

16. Torque: 8 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

17.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

18. Torque: 4 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

19. Torque: 35 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

20. CAUTION: Make sure that the component is clean, free of foreign material and lubricant.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

21. Torque: 25 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

22. Torque: 25 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

23. CAUTIONS:

Lubricate the new seals with clean refrigerant oil.

Make sure that all blanking caps are removed.

Torque: 24 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

24.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

25. Install the accessory drive belt to the A/C compressor pulley.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

26. Torque:

Range Rover Evoque. Engine - GTDi 2.0L Petrol

27.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

28. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).

29. Lower the vehicle.

30. Install the RH front wheel and tyre.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

31. Refill engine with the oil previously collected.

32. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - GTDi 2.0L Petrol (412-00 Climate Control System - General Information, General Procedures).

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