Removal
NOTE: Removal steps in this procedure may contain installation details.
All vehicles
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Vehicles with automatic transmission
2. Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
Vehicles with manual transmission
3. Refer to: Gearshift Lever (308-06 Manual Transmission/Transaxle External Controls, Removal and Installation).
All vehicles
4.

5.

6. Torque: 2 Nm

Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater GTDi 2.0L Petrol
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications)
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Cooling System Partial Draining, Filling and Bleeding (303-03B Engine Cooling - GTDi 2.0L Petrol, General Procedures).
4. Remove the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
5. Torque: 10 Nm

6. CAUTIONS: Be prepared to collect escaping fluids.
Make sure that all openings are sealed. Use new blanking caps.

7. Torque: 10 Nm

8.

Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Coolant Pump GTDi 2.0L Petrol
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Secondary Bulkhead Center Panel - GTDi 2.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
3. CAUTION: Be prepared to collect escaping coolant.
NOTE: Make sure that all openings are sealed.
Use new blanking caps. Clamp the hoses to minimize coolant loss.

4. Torque: 8 Nm

Installation
1. To install, reverse the removal procedure.
2. Check and top-up the coolant if required.
Fuel Fired Booster Heater Glow Plug And Burner Assembly GTDi 2.0L Petrol
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Fuel Fired Booster Heater - GTDi 2.0L Petrol (412-02 Auxiliary Climate Control, Removal and Installation).
4. Torque: 10 Nm

5.

6.

7. Torque: 7.5 Nm

8. Torque: 10 Nm

9.

10.

11.

12.

13. Torque: 7 Nm

Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater TD4 2.2L Diesel
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Cooling System Partial Draining, Filling and Bleeding (303-03A Engine Cooling - TD4 2.2L Diesel, General Procedures).
4. Remove the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
5. Torque: 10 Nm

6. CAUTIONS: Be prepared to collect escaping fluids.
Make sure that all openings are sealed. Use new blanking caps.
7. Torque: 10 Nm

8.

Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Fuel Pump
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. WARNING: Be prepared to collect escaping fuel.
CAUTION: Make sure that all openings are sealed.
Use new blanking caps.

4. Torque: 10 Nm

5. NOTE: Do not disassemble further if the component is removed for access only.

Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Coolant Pump TD4 2.2L Diesel
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Secondary Bulkhead Center Panel - TD4 2.2L Diesel (501-02 Front End Body Panels, Removal and Installation).
3. CAUTION: Be prepared to collect escaping coolant.
NOTE: Make sure that all openings are sealed.
Use new blanking caps. Clamp the hoses to minimize coolant loss.

4. Torque: 8 Nm

Installation
1. To install, reverse the removal procedure.
2. Check and top-up the coolant if required.
Fuel Fired Booster Heater Glow Plug And Burner Assembly TD4 2.2L Diesel
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Fuel Fired Booster Heater - TD4 2.2L Diesel (412-02 Auxiliary Climate Control, Removal and Installation).
4. Torque: 10 Nm

5.

6.

7. Torque: 7.5 Nm

8. Torque: 10 Nm

9.

10.

11.

12.

13. Torque: 7 Nm

Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Receiver Unit
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to: Parking Aid Module (413-13 Parking Aid, Removal and Installation).
2.

Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater FWD
Instrument Cluster
Inner Quarter Panel and Wheelhouse
Supplemental Restraint System (SRS) Health and
Safety Precautions