Range Rover Evoque: Engine - Removal and Installation

Removal

Special Tool(s)

205-857
Remover, Halfshaft

1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).

2. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - GTDi 2.0L Petrol (412-00 Climate Control System - General Information, General Procedures).

3. Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - GTDi 2.0L Petrol, General Procedures).

4. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

5. CAUTION: Discard the nut.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

6. CAUTION: Discard the nut.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

7. CAUTIONS:

Make sure that the driveshaft is supported with suitable retaining straps.

Do not use a hammer to detach the halfshaft from the hub assembly, failure to follow this instruction may result in damage to the halfshaft.

Special Tool(s): 205-857

Range Rover Evoque. Engine - GTDi 2.0L Petrol

8. WARNING: Be prepared to collect escaping fluids.

CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

9.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

10. CAUTION: Discard the nut.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

11. WARNING: Make sure that a new nut is installed.

CAUTION: Discard the nut.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

12. CAUTIONS:

Make sure that the driveshaft is supported with suitable retaining straps.

Do not use a hammer to detach the halfshaft from the hub assembly, failure to follow this instruction may result in damage to the halfshaft.

Special Tool(s): 205-857

Range Rover Evoque. Engine - GTDi 2.0L Petrol

13.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

14. WARNING: Be prepared to collect escaping fluids.

CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

15. Refer to: Engine Cover - GTDi 2.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).

16. Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - GTDi 2.0L Petrol, Removal and Installation).

17.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

18.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

19. Refer to: Plenum Chamber (412-01 Climate Control, Removal and Installation).

20.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

21. WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

CAUTION: Make sure that all openings are sealed.

Use new blanking caps.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

22. CAUTION: Be prepared to collect escaping fluids.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

23.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

24.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

25.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

26.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

27.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

28.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

29.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

30.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

31. NOTE: Discard the gasket.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

32. CAUTIONS:

To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.

Mark the position of the driveshaft flange in relation to the drive pinion flange.

Make sure that the driveshaft is supported with suitable retaining straps.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

33. WARNING: Be prepared to collect escaping fluid.

NOTE: Remove and discard the O-ring seals.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

34. CAUTION: Make sure that all openings are sealed.

Use new blanking caps.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

35. Using a suitable hydraulic platform, support the engine and transmission assembly.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

36.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

37. NOTE: Loosen the bolt, but do not fully remove.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

38.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

39.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

40. CAUTION: Be prepared to collect escaping coolant.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

41.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

42.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

Installation

1.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

2. Torque: 175 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

3.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

4. Torque: 80 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

5. Torque: 80 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

6. Torque: 110 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

7. Remove the engine and transmission lifting equipment.

8. Remove the blanking plugs.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

9. CAUTIONS:

Install new o-ring seals Make sure that the area around the component is clean and free of foreign material.

Torque: 10 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

10. CAUTION: The component must be aligned with the installation markings. Torque: 40 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

11. NOTE: Install a new gasket. Torque: 24 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

12.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

13. Torque: 3 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

14.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

15.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

16. Torque: 8 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

17.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

18.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

19.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

20.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

21. WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

NOTE: Remove and discard all blanking caps.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

22. Torque: 8 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

23. Refer to: Plenum Chamber (412-01 Climate Control, Removal and Installation).

24.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

25. Torque: 10 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

26. Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - GTDi 2.0L Petrol, Removal and Installation).

27. Refer to: Engine Cover - GTDi 2.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).

28.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

29. CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.

NOTES:

Do not fully engage the halfshaft until the oil seal protector has been removed.

Manual transmission shown, automatic transmission is similar.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

30.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

31. WARNING: Make sure that a new nut is installed.

CAUTIONS:

Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.

Install the halfshaft nut finger tight.

Torque: 120 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

32. WARNING: Make sure that a new nut is installed. Torque: 60 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

33. CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

34. CAUTION: LH illustration shown, RH is similar.

Range Rover Evoque. Engine - GTDi 2.0L Petrol

35. Torque: 25 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

36. WARNING: Make sure that a new nut is installed.

CAUTIONS:

Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.

Install the halfshaft nut finger tight.

Torque: 120 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

37. WARNING: Make sure that a new nut is installed. Torque: 60 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

38. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

39. Torque: 110 Nm

Range Rover Evoque. Engine - GTDi 2.0L Petrol

40. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - GTDi 2.0L Petrol (412-00 Climate Control System - General Information, General Procedures).

41. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).

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